A complete guide to repairing and maintaining Bevel Gear


Bevel Gear plays an important role in mechanical equipment. Doing a good job of repairing and maintaining it can extend its service life and ensure the normal operation of the equipment.

1. Daily inspection

Appearance inspection

Check the tooth surface of Bevel Gear regularly to check for wear, cracks, pitting, etc. Severely worn tooth surfaces will affect transmission efficiency and accuracy. If small cracks or pitting are found on the tooth surface, the cause should be analyzed in time to prevent the problem from worsening.

Check the hub, shaft hole and other parts of the gear to see if there is any deformation or damage. Damage to these parts may cause inaccurate installation of the gear and affect its normal operation.

Clearance inspection

Measure the tooth side clearance of Bevel Gear. If this clearance is too large or too small, it will cause problems. If the clearance is too large, it will cause shock and vibration of the transmission; if the clearance is too small, it may cause the gear to jam. You can use tools such as feeler gauges to measure to ensure that the clearance is within the specified range.

Bevel Gear

2. Maintenance points

Lubrication

Choosing the right lubricant is very important. According to the working conditions of Bevel Gear, such as load size, speed, working temperature and other factors, determine the type and viscosity of lubricant. Add lubricant regularly to ensure that the gear tooth surface is always well lubricated and reduce friction and wear.

Pay attention to the cleanliness of the lubrication system to prevent impurities from mixing into the lubricant. Impurities will aggravate the wear of the tooth surface and even scratch the tooth surface.

Cleaning

Keep the Bevel Gear and its surroundings clean. Remove dust, oil and other dirt on the gear surface in time. If working in a harsh environment, protective measures can be taken, such as installing a protective cover, to reduce the impact of external pollutants on the gear.

3. Maintenance measures

Minor wear treatment

For Bevel Gear with slight wear on the tooth surface, grinding repair can be used. Use special grinding tools and grinding paste to grind the tooth surface to restore the finish and precision of the tooth surface.

Serious damage repair

If the Bevel Gear has serious wear, cracks and other irreparable damage, it should be replaced with a new Bevel Gear in time. When replacing, ensure that the parameters of the new gear are consistent with the original gear and that it is installed accurately, including the axial positioning of the gear, meshing clearance adjustment, etc., to ensure the normal operation of the equipment.

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